Abhilash PK

Technical Expert

BHS • Tiempo completo

Sep 2024 - Present • 2 yrs 2 mos

Lead technical operations covering dimensional inspection, engineering drawings, tolerances, and component conformity. Make technical decisions on component acceptance based on inspection results, dimensional deviations, and engineering specifications. Execute reverse-engineering projects, from dimensional and profile assessment to 3D modelling and engineering drawing preparation using Solid Edge. Analyze and resolve dimensional deviations and engineering drawing discrepancies to ensure component conformity with technical specifications.

Metrology Application Engineer

ZEISS India • Tiempo completo

Aug 2015 - Aug 2024 • 9 yrs

Delivered tactile and optical metrology solutions for customers across aerospace, automotive, medical, plastics, and other industries. Developed CMM measurement programs using ZEISS CALYPSO and specialized in gear measurement and reverse engineering using GEAR PRO. Specialized in dimensional inspection of turbine blades, airfoils, impellers, and other complex components using CMM and optical 3D scanning systems. Operated diverse metrology equipment, including CMMs, roundness testers, contour measuring systems, and roughness testers. Delivered CMM application and software training to customers across India and internationally, covering ZEISS CALYPSO, GEAR PRO, and advanced GD&T. Conducted customer demonstrations and developed standard demo programs to support pre-sales activities. Diagnosed software and application issues and resolved customer measurement and programming challenges. Interpreted engineering drawings and 3D models using GD&T and ISO/ASME standards to resolve technical issues with engineering and quality teams. Coordinated measurement services, calibration, equipment SOPs, and audits; improved inspection efficiency and reduced costs.

Trainee Engineer

Makino India • Tiempo completo

Jul 2014 - Jun 2015 • 11 mos

Worked with CNC machining, milling, EDM and Wire EDM processes. Operated CMM and performed First Article Inspection (FAI) to verify dimensional compliance with design specifications. Prepared PPAP inspection reports to support quality assurance. Performed dimensional inspections using vernier calipers, height gauges, micrometers and dial gauges. Conducted visual inspections of sheet metal components and applied 7 QC tools for process improvement. Followed 5S practices and quality control procedures. Prepared 3D models in SolidWorks and engineering drawings in AutoCAD.